FMEA潜在失效模式及分析标准表格模版.xls

潜在的失效模式及效应分析表 POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS (Design - FMEA) 项目名称 Item: 过程责任部门 Process Responsibility: 质量部 QA Dept. FMEA 编号 Number: 页码 Page: 车型年/ 车辆类关键日期 Key Date: 准备人 Prepared By: 主要参加人 Core Team: QA 部 QA Dept./ 模具部 Tooling. Dept.; / 工程部 . FMEA 日期 Data( 编制(orig): ( 修订 REV) : 序号 NO. 过程功能要求 Process Function Requirements 潜在的失效模式 Potential Failure Mode 潜在的失效后果 Potential Effect(S) of Failure 严重度 Sev 级别 Class 潜在的失效原因/ 机理 Potential Cause(s)/ Mechanism(s) of Failure 频度数 Occ 现行过程预防控制 Current Process Controls Prevention 现行过程检测控制 Current Process Controls Detection 难检度 Det 风险优先指数 . N. 建议的措施 mende d Action(S) 责任及目标完成日期 Responsibility & pletion Date 措施结果 Result 严重度 Sev 频度数 Occ 难检度 Det 10 原材料进厂 In- coming Raw Material 原材料规格错误 Material spec is wrong 影响零件性能 affect parts' capability 4 供应商送原材料的规格有错 The supplier send the wrong material 1 每批送货供应商附上材质证明书 The supplier submit the quality certification every shipping 收料员检查送货单 Material receiver check delivering list 9 36 NA NA 20 IQC 检查 IQC Inspection 尺寸检测有误差 measure error 影响后续零件生产 affect parts production next process 3 供应商送原材料的规格有错 The supplier send the wrong material 2 送货单标明材料尺寸规格 define the SPEC. of raw - material in the dilivery Bills 按送货单核对原材料规格表 IQC confirm the Raw Material Spec List according to the delivery order. 按原材料规格表检查原材料尺寸规格, 以每批 2卷,每卷 3 个点检查料厚 IQC check raw material spec according to the Raw Material Spec List,check material's thickness by3 points per coil,2 8 48 NA NA 30 移至原材料仓 Move Material to Store 材料转移错误 mistake the rawmaterial 影响后续零件生产 affect parts production next process 3 材料标识不明确 Un - clear label 2 入库前材料上贴来料管理票 set the label on the Raw - material before store. 生产领料时, 操作工和 QC 对材料进行确认 Operators and QC verify the material in production line. 8 48 NA NA 40 存放 Storage 材料生锈 rust of the material 影响后续零件生产 affect parts production next process 2 1. 材料入库、出库凌乱。 2. 放置周期过长。 1. Un - sequence in and out store. 2. long term store 4 按照程序要求, 材料先进先出。 Frist in first out QC 复查在库 re- c