Steps to Create FMEA by Using APIS
Preparation for FMEA
Must do it with Cross Function Team and should not be done in isolation
Invite cross functional senior members from BU for FMEA sessions
Input for DFMEA
Input for PFMEA
Customer Requirements, including fit, form, function and application requirements;
Special Characteristics;
BOM;
Project Goals;
Quality Function Deployment;
Conceptual design drawings ponent and assembly;
Prepare Fishbone Structure
Prepare Exploded View
Preliminary Tooling/ Fixture/ Machine list;
Gauge/ Inspection instruments requirements and plan;
Boundary (Block) Diagram;
Similar DFMEA(s);
The analysis of the relevant failure history, customer situation cases, plaint cases, and lesson learned, etc.
Other relevant areas.
Customer Requirements, including fit, form, function and application requirements;
Special Characteristics;
Process Flow;
Prepare Fishbone Structure
Prepare Exploded View
DFMEA
Project Goals;
Quality Function Deployment (QFD);
Preliminary Tooling/ Fixture/ Machine list;
Gauge/ Inspection Instruments requirements and plan;
Similar PFMEA(s);
The analysis of the relevant failure history, customer situation cases, plaint cases, and lesson learned, etc.
Other relevant areas
APIS FMEA Flow
Create a New FMEA (Example)
Start APIS and click “File”“New” and then select language (English), click “ok”
DFMEA
Input the information as shown on the box
Structure name: motor application (. Door Lock)
Structure type: Design
Numbering: DFMEA number (. DBBBB-DA-1031234M (refer to above))
Name: OEM
Item code: Motor number (. 1999-1031234)
PFMEA
Input the information as shown on the box
Structure name: motor application (. CFM)
Structure type: Process
Numbering: Process number (. DCBEB-FA-1051235M (refer to above))
Name: Item code + Application (. 1999-1051235 CFM)
Item code: Motor number (. 1999-1051235)
Create a Structure Tree -DFMEA
Create a Structure Tree -DFMEA
Repeat the steps for each element
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