设备配置及说明.doc

20吨/日涤纶三维中空及普通纤维柔性生产线
20T/D POLYESTER FLEXIBLE PRODUCTION LINE
设备配置及报价
EQUIPMENT FORMATION
AND QUOTATION


镇江新浪潮精密机械有限公司
  Zhenjiang New Tide Precision Machinery Co., Ltd
江苏镇江丹徒区上党镇大凌塘218号
No. 218Dalingtang, Shangdang, Dantu, Zhenjiang, Jiangsu,
电话(Tel.):+86-511-85722728 传真(Fax.)::+86-511-85722718
目录
Content
一、概述General 2
二、工艺流程Technical process 2
三、主要工艺参数Main technical parameter 2
四、产量计算Output calculation 3
五、设备配置及说明Equipments formation and explanation
六、设备报价 Equipment Quotation 4
七、商务内容Negotiation content
一、概述General
本生产线适用涤纶中空三维短纤维和普通短纤维的生产(~)
This line is a flexible production line. It can produce polyester fiber (Solid -) and 3-dimensional hollow fiber (-).
二、工艺流程Process flow diagram
1、纺丝工段Spinning section
原料干燥→储料仓→螺杆熔融挤压→熔体过滤→纺丝箱→熔体计量泵→纺丝组件→冷却成形→上油卷绕→落桶
Material dry→Hopper→Melting and extruding→Fusant filtrating→Spinning box→Metering pump→Spinning head→Ring blowing cooling→Oiling and winding→Tow orderly collecting
2、后处理After treatment
集束→导丝→上油→一道牵伸→水浴→二道牵伸→蒸汽加热→三道牵伸→叠丝→
卷曲→ 冷却输送→喷硅油→曳引张力→切断→铺丝→烘干定型→输送打包(三维)
冷却输送→铺丝→干燥定形→曳引张力→切断→输送打包(普纤)
Tow Gathering→Guiding→Oil Bath→1st Stretching→Water Bath→2nd Stretching→Steam Box→3rd Stretching→Folding Tow→
Crimping→ Cooling and conveying→Oiling M/C→Traction and tension→Cutter→Orderly putting→Drying→Conveying →Baling (3-dimensional Hollow)
Cooling and conveying→Orderly putting→Drying→Cutter→Conveying→Baling (Solid)
三、主要工艺参数Main technical parameter
1、螺杆挤压机 1台(螺杆直径170)
2、纺丝箱台数 1台(8位/台)
3、纺丝位数 8
4、喷丝板直径328 孔数2808孔(-2D);孔数720孔C型(中空)
5、纺丝速度 700—1500M/mim
6、后加工牵伸能力:160万旦(MAX)
速度:180M/mim(MAX)
1、Extruder 1Set (Diameter ø170)
2、Spin Beam 1Set (8Pos./Set)
3、Spinning Position 8
4、Spinneret Diameterφ328 Hole hole( —2Dsolid);Hole No. 720(6D-7D Hollow)
5、Spinning Speed 700—1500M/mim
6、Draw Process Capacity:160x104 dtex
Speed:180M/mim
四、产量计算Output calculation
1、计算参数:
⑴纺丝速度: 1150 M/mim
⑵喷丝板孔数: 中空720孔、普纤2808孔
⑶