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WCM审核标准.pptx

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WORLDCLASSMANUFACTURINGPLANTAUDIT&,KyotoUniversityMemberofRSAMemberofRoyalSwedishAcademyofEngineeringSciencesNewAuditGuideSeptember, Pillars Step710Managerial issuesFinalTargetStepStep444 Step3 Step2Step1 3Step5Step2Countermeasures((plant-wide) Step7FullyimplementedsafetymanagementManagementinitiatedSelf-idents(Analysisofcauses) Step1Step3 Setting tentative standardsfor safety safety problems)(CountermeasuresRiskatthesimilarareas)Step4Generalinspectionforsafety(Trainandgrowpeopleinsuchawaythattheycareforsafety)Step5Autonomousinspection(Predictivecountermeasuresagainstsafetyproblems)ReactivePreventiveProactiveAutonomoussafetystandards(*Overallinspectionofsafetylevels*Reevaluationifsafetycontrol) identanalysisandcountermeasuresIncidentanalysisandcountermeasuresPreventive2-5HorizontalexpansionofcountermeasuresVisualdemonstration(simulation,video,etc.)pliancewiththesafetylegalregulationsSafetyriskassessment*ManagementSMAT,SafetyauditRootcauseanalysisofincidentswithspecialemphasisonnearmissesandunsafeactsSelf-initiatedsafetyactivitiesProactive6-7TeaminitiatedsafetyactivitiesSystemtomakepeoplenotabletomakemistakes5Safety(Reactive)- +1H,5Why plan Step1 (Reactive)+1H,–:Accidentanalysis*,,controlofvehicles,workatheight,machinerysafetyguarding,,fire,explosion, identanalysisFactorsFrequency Rate Evolution Time identanalysis1Permanent2 Sporadicorepisodic3ExceptionalActivity ProblemAnticipateDetecti

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