Resourceefficiency:cutcostsinplasticsprocessingWorkbook2:managingresourceefficiencyWorkshopobjectivesToprovidetoolsforidentifying,prioritisingandmanagingpotentialprojectsToshowthatresourceefficiencyandwasteminimisationaregoodbusinessandgoodforthebusinessWasteisanythingthatdoesnotaddvaluetotheproductManagingresourceefficiency 1BusinesspressuresforresourceefficiencyWastecostsrealmoneyThetruecostofwasteishiddenResourceefficiencyisgoodbusinessLegislationandthelegalconsequencesOurreputationandcustomerpressureManagingresourceefficiency 2Managingresourceefficiency 3KeystepsStep1: recognisingthetruecostofwasteandmitmenttoaction Step2: collectingbetterresourcedata Step3: analysingresourcedataStep4: preparinganactionplanStep5: implementingtheplanStep6: monitoring,panyprioritiesWhatarethebarriers?paniesFailuretounderstandthatresourceefficiencyisarealandlargebusinessissueLackofunderstandingofthebenefitsLackoftimeduetoday-to-daypressuresandlackofstaffresources‘Anothermanagementinitiative’Managingresourceefficiency 4WordsforwasteManagingresourceefficiency 5Conveyorloss,customerreturns…Defects,dirtysolvent,dregs,dross,dust...Obsoletestock,offcuts,out-of-spec,overfill…Reelends,regrind,rejects,rework,rubbish…Scrap,secondquality,sprues,sweepings…Usageallowance,usagevariance...Workaway,yieldloss... +essesMarkettheprocessStartagainManagingresourceefficiency 6ScoringsystemforanefficiencyindexManagingresourceefficiency 7ProductionSalesRawmaterialsAncillarymaterialsPackagingformaterialsandproductsUtilitiesSolidwastesLiquidwastesandeffluentEmissionstoatmosphereAreasforwhichinformationisneededManagingresourceefficiency 8PolymercostsCalculate:PolymeruseCostofpolymerwasteProcessyieldCostofwastedisposalviaskipsManagingresourceefficiency 9
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