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Production+planning+improvement.ppt
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ProductionPlanningImprovementCONTENTWhat’stheGoal--------------------------2Supplychainflow-----------------------3--6Processflow------------------------------7WIPInventory----------------------------8--10StationLeadtime------------------------11—15Summarize---------------------------------16AIM=KeyPerformanceIndexout-of-planningchangeovertimesweeklyDefinition:changeoverwhichincursuddenlyCapacityLoadingRateDefinition:capacityloadingrate=weeklyoutput/MaximumEqu.capacityWIP/InventoryLevelDefinition:WIP/Inventorylevel=Inventoryofwork-in-processsemi-FG/FGProductionCycleTimeDefinition:cycletime=thetimefromthefirststationinputtimetothelaststationoutputtimeProductionPlanningImprovementInformationflowSupplyChainOptimizationMoneyflowFGsTransferConsumerSupplierManufacturingDistributionFGsTransferRMTransferProductionPlanningImprovementFigure1:supplychainflowMaterialsSupply:monpartsormaterialstolowertotal-supply-chaincost;Buildupandmaintainthepartnershipwiththesuppliers,andsharethesupply-chaininformation;Supplier’sperformanceauditandhortationpolicy;ManufactureProcess:Designrouting:theprocessoftheproductcanmeetthedemandformasterproduction;monpartstosimplythemanufactureprocess;Makefulluseofequipmentcapacity,andshortenmanufacturecycletime;mondesign:thelessdifferenceandlesscustomizedspec;thebestbusinessmodelistobuild-to-order;Buildupthegloballogisticsinformationsystemandsharethesupply-chaininformationwithourcustomers;uracyandstabilizationbytheimprovementofforecastcalculationmethodProductionPlanningImprovementForecastSalesPCPCSalesMCMCMPSMRPATPAllocationMODPSS/OProductionPlanningImprovementFigure2:productiondemandInCapacityWIPandInventoryOverCapacityShorttermlongtermOvertimeplan1.Increaseequipment2.nightshift3.eptanceokProductionPlanningImprovementFigure3:ProductionandSaleFlowAluminaLimestoneRAWMixGrindingFiringCementGrindingPack+S1S2S3S4S5UPH1UPH2UPH3UPH4DailyCapacity=BottleneckstationUPH*WorkHrsWIP=WIP1+WIP2+WIP3+WIP4Bottleneckstation=Minimum(UPH1,UPH2,UPH3,UPH4)LinebalanceRate=Su 内容来自淘豆网www.taodocs.com转载请标明出处.