TubeLineWastageReduction(6西格玛).ppt

Reduce Wastage of Tube Line
Feb. 6. 2001
The Signature of Quality
1
Project Chart
D M A I C
2
Project Chart
D M A I C
Team Members
Flora Yuan Black Belt
Runxia Yang Master Black Balt
George Zhang Champion
Ms. Mo Subcon. Mgr.
Alan Weng Maintenance Sup.
Angel Tang Scheduler.
Wang wenjie Mechanic
Zheng xianhong Electrician
Liu xufeng Foreman.
Wang lan Foreman.
Cui ronghua Foreman.
Wang yiong Foreman.
Support members Karol Bao, Eric
Shen, Hu Yuming
3
D M A I C
Voice of Customer
Finance
Material wastage high
Filling efficiency low
TQA
Products artwork
not in center
Subcontract
Re-check quality while packing
Packing efficiency low
High Wastage
Low Quality
Export products
rejected
4
SIPOC & Process Map
D M A I C
Supplier Input Output Customer
Warehouse Raw Material
Warehouse Packaging Material Products Warehouse
Norden, Fryma Machine
Utility Power
Weighing
Mixing
Filling
Packing
Process
TQA
5
Summary of Define Phase
D M A I C
Identify the voice of customer help project focus on
key points
Clearly understand the project goal and scope are
very important for future progress
Process map and its input and output help team well
know the each process