60MN锻造水压机本体关键件结构设计.zip

题目:60MN锻造水压机本体关键件结构设计
摘要
大型锻造液压机具有锻造范围广、锻造能力强、操作方便、使用可靠等特点。本设计的题目是60MN自由锻造水压机的总体结构和传动系统的设计。设计基于液压机设计理论,参考已有大型锻造液压机结构和设计经验,针对传统三梁四柱式液压机结构存在的如效率低、锻造精度低、抗偏载能力差等缺陷,给出了液压机组合本体设计方案,为 60MN 自由锻造液压机的方案论证和技术设计提供了参考依据。
设计对液压机的液压缸、上横梁、活动横梁、下横梁、回程缸、立柱等主要部件进行了计算分析。并对液压缸进行了重点分析,论证了法兰上螺柱孔对法兰过渡区等效应力的影响,为液压缸结构设计参数的选择提供了依据;同时给出了液压机的传动系统——液压系统的设计过程。
关键词:锻造;液压机;液压缸;上横梁;活动横梁;下横梁;立柱
ABSTRACT
Large-scale forging hydraulic press has the strong forging ability, the ease of operation, the reliable use and so on. The topic of the paper is the main structure and transmission system design of 60MN forging hydraulic press. Based on hydraulic press design theory, referred the design experience and structure of former large-scale forging hydraulic press. And in view of existent flaw such as the lower efficiency, lower forging precision and the poorer anti-carries ability of the traditional hydraulic press structure, we define the new pattern of body structure. It offers preference for scheme demonstration and technical design of 60MN forging hydraulic press.
In the paper, we analyze the main part of the hydraulic press such as hydraulic cylinder, upper beam, walking beam, lower beam, return cylinder and column. And we especially analyze hydraulic cylinder which is the key part of the hydraulic press. And discuss the influence of the bolt hole on the flange to equivalent stress on the flange transition region. At the same time, we give the design process of transmission system (hydraulic system) of the hydraulic press.
Key words: Forging;Hydraulic Press;Hydraulic Cylinder;Upper Beam;Walking Beam;Lower Beam;Column
目录
摘要 I
Abstract III
第 1 章绪论 1
选题背景 1
本课题研究的目的、意义与主要内容 1
液压机的国内外发展概述 2
预期结果 3
本课题的研究设想 3
液压机分类和特点 4
第 2 章 60 MN 锻造液压机总体设计方案 6
液压机总体结构简介 6
四柱式结构 6
整体框架式结构 6
单柱式结构 6
拉杆预应力组合结构 7
本液压机的结构和基本参数 7
本章小结 10
第 3 章液压机本体结构关键件设计 11
液压机本体结构关键件设计 11
本体设计概述 11
工作缸设计 11
上横梁结构设计 13
活动横梁结