Analysis for Distortion Control C Machine Rajan Khakhar M. T. Rane R. V. Kulkarni Larsen & Toubro Limited, Mumbai, India Abstract The Machine Shop of Larsen & Toubro Limited has C controlled, vertical spindle machining center for high accuracy machining. It is a dual spindle machine, which is presently used for deep-hole drilling operation. The gantry of this machine was reported to undergo lateral distortions (200-400 microns) at slave end with respect to time. For a special high precision job, machining with this distortions of the machine was not meeting the tight tolerance requirements. The reasons for these distortions were investigated and measurements were carried out. The effects of variation in environmental conditions on machine distortions were analyzed by finite element method using ANSYS package. The trend of the analysis results closely matched with the actual measurements. This provided the clues in providing the proper solution. After implementation of the solution experiments were carried out to check the effectiveness of the solution. The measurements indicated that the distortions were controlled and requirement of machining accuracy established. Introduction The Machine Shop of L&T has C controlled, dual spindle machining center for deep-hole drilling application. The structure of the machine is of gantry type. The sketch of the gantry is shown in Figure 1. The gantry is mounted on guideways through bearings. For transverse motion along the guideways, a drive is provided on one side of the gantry. This end is called the master end & the other end is called the slave end. The motion of the gantry in perpendicular direction to guideways is restricted by bearing arrangements at master end. At the slave end, the gantry is resting on the guide ways and all other motions are free. Figure 1. Sketch showing overall view of Machine Structure The gantry of the machine was reported to undergo late