精益生产图片板资料.ppt

LEAN MANUFACTURING TRAINING
精益生产培训
我们每天坐班的工厂?
轰隆隆!轰隆隆
顾客是上
销售
郾
超时加班额外费用
未预计的订单变化
订单下达到工厂
快!119
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What shall we talk.?
内容安排
精益生产系统简介
现场管理及班组建设
质量、成本和交货周期
运行效率
价值流分析
柔性生产单元
看板拉动和精益供应链
精益指标和推行策略
模拟演练
讨论
网

Lean Manufacturing System Briefing
精益生产系统简介
制造系统的要点
>市场竞争及全球化
精益生产五项原则
最好的工广?
Lean Thinking and Lean Manufacturing System
精益思维和精益生产系统
H. Starting with Toyota in the late 50's and
catching on in the mid-80, s in the
reminder of the industrial world, Lean
Manufacturing has become a key strategy
for manufacturers
起源于20世纪5年代丰田汽车公司,而在8年代中
期被歐美企业纷纷采用。随着微利时代的来临
精益生产横式成为企些竟争的有力武器
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Manufacturing Evolution
制造系统演化史
Henry Ford
Assembly line mass production
Produce in high volume with low variety
. Single ski‖
福特首创的装配线是大规模低品种生产方式的代表,
工人被当成工作的机器
a Toyota Production System(TPs)
Just-In-Time Production(produce only what is needed
Pull System
High variety to meet customers wants
丰田系统是建立在准时化观念上的拉动
式生产模式,以应付小订单多品种的挑战1

Key points for Manufacturing System
制造系统要点
Synchronous
Lean
Agile
模生产
同步生产
精益生产组织
敏捷生产组织
Low volume· Large batches of· Focused on
Builds on
Remove constraints
Customized similar products total elimination synchronous
to respond to
Inflexible
manufacturing
customer demand
mach
Ongoing efforts Emphasize on
个性化
Manufacture of
upply pipeline
goods by process Quality,
reduction
Productivity.
Improve asset
大批量少品种
utilization
linked to lean
工序式生产
Responsiveness Built to customer
设备大难组合· Recognition of demand
改普整个价值链
在同步生产的基·节点上连着精益工
上,强调缩短厂
生产周
提高资源利用率
员工参与
需求驱动
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Marketing Competition and globalization
市场竞争及全球化
Shorter lead time and on time delivery
快速并准时交货
Grow the mix, special configurations
需求品种增加,特殊定制
Maintain /improve quality and reduce price
不断改进质量及降低销售价格
Total life cycle of product becoming shorter and shorter
产品的生命周期越来越短
No boundary, business globalize village
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