Supplier Performance Development Process.ppt

Supplier Performance Development Process
Task 15 PPAP
20-Sep-99
1
Task 15: PPAP
Task Description
Production Part Approval Process (PPAP)
Production parts are manufactured at the production site using production tooling, gaging, equipment, operators, etc
Parts from production run are analyzed
Test results and records from APQP are submitted with Part Submission Warrant
PPAP
20-Sep-99
2
Task 15: PPAP
Purpose
For the supplier to demonstrate
all design records and specification requirements are properly understood
the process has the capability to produce product that meets requirements
20-Sep-99
3
Task 15: PPAP
Something
Changed
Application
AIAG PPAP manual defines when PPAP submission is required
New part
Correction to discrepancy in previous submission
Design or process change
Change in source of subcontracted materials or services
transfer or rearrangement of tooling & equipment
20-Sep-99
4
Task 15: PPAP
Methodology
Buyer enters PPAP submission date on purchase order
Approver determines submission level
default level 3
default level 4 for raw material
Supplier submits PPAP
electronic submission mended
Approver evaluates PPAP package
Level 5 at supplier site
Approver determine part submission status
Notify supplier and manufacturing of status
20-Sep-99
5
Task 15: PPAP
DFMEA
Control Plan
Early Production Containment Plan (Pre-Launch Control Plan)
Process capability studies
Gage Measurement System Analysis
Lab Accreditation & scope
Restricted & Reportable Materials form
Interim Worksheet, if required
Supplier Data Received
Warrant
Appearance Approval Report (AAR), as required
Sample Parts
Print/Design Record
Engineering Change Documents
Check fixtures/aids
Process Flow Diagram
PFMEA
20-Sep-99
6
Task 15: PPAP
PPAP Review Checklist
Delphi checklist to assist with evaluation of PPAP package
Action plan created with use of checklist
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Task 15: PPAP
Flow Chart
Linkage of Product Characteristics from DFMEA to O