生产部门如何推行TPM.ppt

Total Productive Maintenance
Manufacturing 生产部门
1
Process
Certification
TPM
QCPC
Root Cause /
Corrective
Action
Set-Up
Reduction
Standard
Work
Mistake
Proofing
Market
Feedback
Analysis
6S
Quality
Clinic Activity
Total Productive Maintenance
ACE Manufacturing Qualifying Level
2
程序验证
全面性生产
维护
质量诊断程序
图表
根本原因
修正行动
减少生产
准备
标准化
作业
防误措施
市场反馈
分析
6S
质量诊断
行动
全面生产性维护
ACE 生产部门合格水平
3
Total Productive Maintenance is an equipment management strategy that improves equipment efficiency.
全面生产性维护是一种设备管理策略以提高设备效率。
Or, in other words...
Treating the equipment
like it is your own!
或者,换句话说…….
对待设备就象它是你自己的
一样!
TPM 全面生产性维护
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TPM Key Concept TPM的重要概念
Left neglected... Equipment Breaks Down
如果不重视…设备很快就会坏
TPM’s focus is to prevent problems before equipment breaks.
TPM 的焦点是要在设备出故障以前防止问题出现。
In the past, maintenance focusedon fixing equipment after it broke.
过去,维护工作总是集中在设备坏了
以后对其进行修理。
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Total Productive Maintenance is a New Way of Working全面生产性维护是一种全新的工作方式
TPM Attitude:
TPM态度:
“We are all responsible for our equipment.”
“我们所有人对我们的设备负责。”
Old Attitude:
过去的态度:
“I operate, you fix.”
“我操作,你修理。”
“I fix, you design.”
“我处理,你设计。”
“I design, you operate.”
“我设计,你操作。”
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A failure is just the
tip of the iceberg!
故障只是冰山的一个小尖!
Hidden
Defects
隐藏的问题
Failures
故障
Wear, play, slackness, leakage, dust, dirt, corrosion, deformation, adherence of raw materials,surface damage, cracking,
overheating, vibration, noise, and other abnormalities.
磨损、松驰、泄露、灰尘、污垢、腐蚀变形、原材料粘黏、表面磨损、裂缝、过热、震动、噪音及其它不正常现象。
Tip of the Iceberg冰山的顶端
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Typical Causes of Machine Breakdown 典型的机械故障原因
Failure to
add oil.
没有加油
Grit and chips
in revolving
or sliding parts
旋转或滑动零件中的砂砾和碎片
Contamination
of sensors,
contacts and
Connectors
传感器、触敏器、
连接器污染
Dirt and dust
on cooling fan
冷却风扇上有
灰尘和污垢
Component
Failure
组件失灵
I wonder what’s
going to fail next?
我在想下面还会出什么
问题呢?
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TPM Techniques TPM技术
Normal operating
Range
正常操作范围
Danger!
危险!
Simplify and Document TPM Activities.
简化并记录TPM行动
Use visual techn