精益生产图片板资料.ppt

LEAN MANUFACTURING TRAINING 精益生产培训顾客是上帝销售未预计的订单变化订单下达到工厂 YES NO 超时加班额外费用我们每天坐班的工厂? …快! 119 轰隆隆!轰隆隆!! What Shall We Talk …?内容安排?精益生产系统简介?现场管理及班组建设?质量、成本和交货周期?运行效率?价值流分析?柔性生产单元?看板拉动和精益供应链?精益指标和推行策略模拟演练讨论 Lean Manufacturing System Briefing 精益生产系统简介 11 1 ?制造系统的要点?市场竞争及全球化?精益生产五项原则?最好的工厂? S tarting with Toyota in the late 50 ’ s and catching on in the mid – 80 ’ s in the reminder of the industrial world, Lean Manufacturing has e a key strategy for manufacturers 起源于 20世纪 50年代丰田汽车公司,而在 80年代中期被欧美企业纷纷采用。随着微利时代的来临, 精益生产模式成为企业竞争的有力武器 Lean Thinking and Lean Manufacturing System 精益思维和精益生产系统 Manufacturing Evolution 制造系统演化史 Henry Ford ? Assembly line mass production ? Produce in high volume with low variety ? Single skill 福特首创的装配线是大规模低品种生产方式的代表, 工人被当成工作的机器 Toyota Production System (TPS) ? Just-In-Time Production (produce only what is needed) ? Pull System ? High variety to meet customers wants 丰田系统是建立在准时化观念上的拉动式生产模式,以应付小订单多品种的挑战 Key Points for Manufacturing System 制造系统要点 Craft 手工生产 Mass 大规模生产 Synchronous 同步生产 Agile 敏捷生产组织 Lean 精益生产组织? Low volume ? Customized ?低产量?个性化? Large batches of similar products ? Inflexible machinery ? Manufacture of goods by process ?大批量少品种?工序式生产?设备大难组合? Focused on total elimination of waste ? Ongoing efforts to improve Quality, Productivity, and Responsiveness ? Recognition of employee abilities ?消除浪费?不断改进?员工参与? Builds on synchronous manufacturing ? Emphasize on lead time reduction ? Improve asset utilization ? Built to customer demand ?在同步生产的基础上,强调缩短生产周期?提高资源利用率?需求驱动? Remove constraints to respond to customer demand through the entire supply pipeline (supplier-customer) ? Capable plants linked to lean concepts ?改善整个价值链?节点上连着精益工厂 petition and Globalization 市场竞争及全球化? Shorter lead time and on time delivery 快速并准时交货? Grow the mix , special configurations 需求品种增加,特殊定制? Maintain / improve quality and reduce price 不断改进质量及降低销售价格? Total life cycle of product ing shorter and shorter 产品的生命周期越来越短? No boundary , business glo